SCOPE OF APPLICATION ALL ESTABLISHED BY POLYMERIC MATERIALS RESEARCH TEAM 기술 표준 ENGINEERING STANDARD SHT/SHTS 1/9 SPEC NO. MATERIAL SPECIFICATION MS 201-02 TITLE: Prohibition of use of heavy metal for automotive parts CONTENTS 1. SCOPE 2. PURPOSE 3. REQUIREMENTS 4. APPLICABLE DATE 5. OTHERS SYM EO NO. ISSUE OF ENGLISH SPECIFICATION DESCRIPTION OF CHANGE REFERENCE ALL REV.PAGE PREPARED DEC.02.2002 REV.DATE C.M.JIN REV.BY ESTABLISHMENT 2002. 12. 02. CHECKED APPROVED 精品
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2002/53/EC 2002/525/EC BY BY BY ORIGINAL FILED AT IPIS (ES/MS MANAGEMENT SYSTEM) C.M.JIN SIGNED 02/12/02 J.H.HONG SIGNED 02/12/02 T.W.HWANG SIGNED 02/12/02 1. SCOPE This specification is applied to M1 and N1 categories defined by EU Directive and the materials used for replacement parts of these types of vehicles. In addition, this specification defines analysis method, method of management, and the identification of the certain heavy metals that should not be contained in. (This specification does not apply to materials such as cutting oil, cleaner, masking tape and so on, which are consumed during manufacturing process but not remained for final product).
2. PURPOSE
1) This specification is to prevent contamination from heavy metals used for materials and components on running vehicles and end-of life vehicles and to meet the international environmental regulation positively. 2) The purpose of this specification is to satisfy the condition (Article 4 (2) and Annex II) that states regulation of the use of heavy metal in the process of manufacture of vehicle as laid down in EU
Directive/2000/53/EC of the European Parliament and of the Council, which is effective from 10/21/2000, and to improve the environmental performance of HMC and KMC vehicles.
3) This specification will be amended in order to satisfy the revised regulation of heavy metals in Directive 2000/53/EC of the European Parliament and of the Council.
3. REQUIREMENTS
3.1 The following 4 types of heavy metals shall not be used for the purpose of the automotive components and
materials: Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr6+)
3.2 Exceptionally, few of heavy metal is tolerated as laid down ANNEX II of Directive 2000/53/EC. (Refer to
ANNEX II)
3.3 The limit of impurities: Even though heavy metals are not used intentionally but they are founded as mixture of
impurities, these heavy metal are tolerated within the following limitation. However the official document with signature of a representative director should be submitted as provided that these substances are not intentionally introduced.
Division Lead Mercury Cadmium Hexavalent Chromium Maximum Tolerance of Impurities (ppm) Until 12/31/04 900 900 90 900 After 1/01/05 100 100 70 100 3.4 Method of Report: The document should be submitted as provided that lead, mercury, cadmium, and hexavalent
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chromium are not contained in each material of components. This document shall include the analysis report in accordance with lists in this reference. (If heavy metals are exceptionally tolerated as substances for materials and components, the official document should be submitted in the same way
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; in this case, the official document should explain explicitly that the use of heavy metals as substance for materials,
components are exceptionally approved).
4. APPLICABLE DATE
This specification is applied from the date of registration and it should be applied to production 6 months prior to the date determined by EU Directive.
5. OTHERS
If there is any question with regarding to this specification, contact shall be made with Polymeric Materials Research Team of Namyang Research & Development Division of HMC/KIA.
< Reference I > ANAYLSIS STANDARD / REQUIREMENT OF ANALYSIS REPORT
1. STNDARD OF HEAVY METAL ANALYSIS Material Classification Division Ⅰ Metal Division Ⅱ Ferrous metal Steel Division Ⅲ Steel, Iron Pb Standard Code of Analysis Cd Hg - Cr6+ - ASTM E 350 ASTM E 350 精品
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Alloy Zn-Al Plating sheet Cast Iron Cast Iron Manganese steel, Spiegeleisen Nonferrous metal Copper and Copper Alloy Aluminum and Aluminum Alloy Nickel and Nickel Alloy Zinc and Zinc Alloy Magnesium and Magnesium Alloy Polymer Plastic Leather Rubber Paint Glass Paper Fuel Lubrication Oil Chromate Surface Treatment
ASTM E 352 ASTM E 1277 ASTM E 351 ASTM E 361 ISO 4749 ISO 4192 ISO 11437-1 ISO 11437-1 ASTM E 351 ASTM E 351 ASTM D 6018 ASTM D 6018 ISO 6101-2 ISO 6503 ASTM C 169-92 ISO 10775 ISO 3830 ASTM D 5185 - ASTM E 352 ASTM E 1277 ASTM E 351 ASTM E 361 ISO 5960 ASTM E 34 ISO 6351 ASTM E 536 ASTM E 35 BS EN 1122 ASTM D 6018 ISO 6101-2 ASTM D 3335 ASTM C 169-92 ISO 10775 ISO 3830 ASTM D 5185 - - - - JIS H 1066 - - - - - - - ISO 7252 - - - ASTM D 5185 - - - - - - - - - - - - - - - - - ISO 3613 √ If the analysis method is not described precisely, the analysis method with using the equivalent materials is conducted upon the agreement by professional analytical laboratory.
√Unless the method of analysis on mercury and hexavalent chromium is indicated above, the compositions of materials should be analyzed by suppliers companies and the document should approve that mercury and hexavalent chromium are not used.
√ If the analysis method is not decided, any question regarding this matter is asked to a person in charge of analysis in Polymeric Materials Research Team.
√ If the analysis method is performed by the suppliers companies of raw materials themselves, the detail explanation must be attached.
√ If the analysis is performed other than in Korea, the analysis should be conducted by the certified analytical laboratory in corresponding country.
2. CONTENTS OF ANALYSIS RESULTS
√ Date of analysis
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√ Name of analytical laboratory and/or analyst
√ Correct identification of samples: The identification of material, supplier companies of raw material, material grade and so forth should be indicated explicitly. (If necessary, include identification of color used) The identification of sample should be correct to be understood, and it should not be confused with that of other sample. √ Standard codes of analysis method for each element
3. ACKNOWLEDGEMENT OF ANALYSIS REPORT
√ The original copy of analysis report is only recognized.
√ However, duplicate or transcript with official signature of analytical laboratory is equally recognized as the original one.
√ The analysis report, which is officially issued by supplier companies of raw material, is acknowledged. (However, this document should be qualified as the official document by having signature of a representative director and a chief of R&D.)
< Reference II > PROVISION OF EU DIRECTIVE
1. DIRECTIVE
1.1 2000/53/EC Article 4 (2) 2. (a) Member States shall ensure that materials and components of vehicles put on the market after 1 July 2003 do not contain lead, mercury, cadmium or hexavalent chromium other than in cases listed in Annex II under the conditions specified therein; (b) in accordance with the procedure laid down in Article 11 the Commission shall on a regular basis, according to technical and scientific progress, amend Annex II, in order to: (i) as necessary, establish maximum concentration values up to which the existence of the substances referred to in subparagraph (a) in specific materials and components of vehicles shall be tolerated; √ Maximum Value of tolerance √ Analysis results and units
√ The official signature of the analytical laboratory
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(ii) exempt certain materials and components of vehicles from the provisions of subparagraph (a) if the use of these substances is unavoidable; (iii) delete materials and components of vehicles from Annex II if the use of these substances is avoidable; (iv) under points (i) and (ii) designate those materials and components of vehicles that can be stripped before further treatment; they shall be labelled or made identifiable by other appropriate means; (c) the Commission shall amend Annex II for the first time not later than 21 October 2001. In any case none of the exemptions listed therein shall be deleted from the Annex before 1 January 2003.
1.2 Annex II (2002/524/EC) - Materials and components exempt from Article 4(2)(a)
Materials and components Leads as an alloying element 1. Steel for machining purposes and galvanised steel containing up to 0,35% lead by weight 2. a) Aluminium for machining purposes with a lead content up to 2% by weight b) Aluminium for machining purposes with a lead content up to 1% by weight 3. Copper alloy containing up to 4% lead by weight 4. Lead-bronze bearing shells and bushes Lead and lead compounds in components 5. Batteries 6. Vibration dampers 7. Wheel balance weights Vehicles type-approved before 1.7.2003 and wheel balance weights intended for servicing of these vehicles: 1.7.2005 3 8. Vulcanising agents and stabilisers for elastomers in fluid handling and powertrain applications 9. Stabiliser in protective paints 10. Carbon brushes for electric motors 1.7.2005 Vehicles type-approved before 1.7.2003 and carbon brushes for electric motors intended for servicing of these vehicles: 1.1.2005
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By 1.1.2005 the Commission shall assess whether the phase-out time scheduled for this entry has to be reviewed in relation
1.7.2005 4 Labeling Labeling Labeling 1.7.2008 2 1.7.2005 1 Scope and expiry date of the exemption Necessity of labeling 精品
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to the availability of substitutes for lead, taking into account the objectives of Article 4(2)(a).
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2
See footnote n.1 3
. By 1.1.2005, the Commission shall assess this exemption in relation to road-safety aspects. 4
See footnote n.1.
11. Solder in electronic circuit boards and other electric applications 12. Copper in brake linings containing more than 0,5% lead by weight 13. Valve seats 14. Electrical components which contain lead in a glass or ceramic matrix compound except glass in bulbs and glaze of spark plugs 15. Glass in bulbs and glaze of spark plugs 16. pyrotechnic initiators 1.1.2005 1.7.2007 Vehicles type-approved before 1.7.2003 and servicing on these vehicles: 1.7.2004 Engine types developed before 1.7.2003: 1.7.2006 Labeling 6(for components other than piezo in engines) Labeling Labeling 5 hexavalent chromium 17. Corrosion preventive coatings 18. Absorption refrigerators in motorcaravans Mercury 19. Discharge lamps and instrument panel displays Cadmium 20. Thick film pastes 21. Batteries for electrical vehicles. 1.7.2006 31.12.2005 After 31.12.2005, the placing on the market of NiCd batteries shall only be allowed as replacement parts for vehicles put on the market before this date. Labeling Labeling 1.7.2007 Labeling
< Notes>
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- A maximum concentration value up to 0,1% by weight and per homogeneous material, for lead, hexavalent chromium and mercury and up to 0,01% by weight per homogeneous material for cadmium shall be tolerated, provided these substances are not intentionally introduced
- A maximum concentration value up to 0,4% by weight of lead in aluminium shall also be tolerated provided it is not intentionally introduced .
- A maximum concentration value up to 0,4% by weight of lead in copper intended for friction materials in brake linings shall be tolerated until 1.7.2007 provided it is not intentionally introduced .
- The re-use of parts of vehicles which were already on the market at the date of expiry of an exemption is allowed without limitation since it is not covered by Article 4(2)a.
- Until 1.7.2007, new replacement parts intended for repair of parts of vehicles exempted from the provisions of Article 4(2)(a) shall also benefit from the same exemptions
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Dismantling if, in correlation with entry 14, an average threshold of 60 grams per vehicle is exceeded. For the application of this clause, electronic devices not installed by the manufacturer on the production line shall not be taken into account. 6
Dismantling if, in correlation with entry 11, an average threshold of 60 grams per vehicle is exceeded. For the application of this clause, electronic devices not installed by the manufacturer on the production line shall not be taken into account. 7
\"Intentionally introduced\" shall mean \"deliberately utilised in the formulation of a material or component where its continued presence is desired in the final product to provide a specific characteristic, appearance or quality\". The use of recycled materials as feedstock for the manufacture of new products, where some portion of the recycled materials may contain amounts of regulated metals, is not to be considered as intentionally introduced
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7
See footnote n.7
This clause applies to replacement parts and not to components intended for normal servicing of vehicles. It does not
See footnote n.7
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apply to wheel balance weights, carbon brushes for electric motors and brake linings as these components are covered in specific entries in Annex II.
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